Dorco重工辗环机自动化生产线，经多轮技术研讨与论证，结合公司长期积累的实践经验，综合考量结构形式、刚度、强度、机械精度等核心维度，在原有基础上完成升级迭代。
升级后生产线运行效率显著提升，可精化毛坯精度、减少车削余量、提升钢材利用率、优化锻件内部质量，助力客户提升综合效益。
设备适配范围与产能:
该生产线主要针对5KG-10KG规格的锻造套圈设计，每小时产能可达240件。
核心特性:
减少人工投入，配备自动计数、自动检测、自动称重、自动摆件功能，实现人力成本优化；契合绿色生产理念，加工精度更高，兼顾材料节约与能耗控制；操作门槛低，全程自动化运行，设备运行稳定性强、服役周期久。
自动化配置详情:
1. 配置带单轴机器人的滑台，负责抓取加热炉输出的棒材，准确送至压力机镦粗工位；
2. 采用平板四轴机器人，完成压力机三个工位间的工件转运作业；
3. 单轴机器人搭载顶出装置及过渡台，实现压力机三个工位的卸料、待料流程；
4. 通过双机器人移动平台，为辗环机提供自动上下料服务；
5. 配备KUKA210机器人，承担环件上下料、卸料及码垛工序；
6. 自动化辅机配套：含废料输送装置；
7. 搭载模具冷却清洗装置，保障作业连续性；
8. 配置毛坯冷却输送线，优化工件冷却流程；
9. 配套码垛托盘等辅助构件，完善码垛作业闭环。
该系统集成现场监控、实时生产指标统计、设备效率分析等核心功能，依托可视化仪表盘，可直观清晰掌握现场运行状态，为生产调度与设备运维提供数据支撑。
若您希望了解该辗环机自动化生产线的更多细节，可随时沟通对接，我们将提供针对性的技术说明与服务支持。
The Dorco Heavy Industry Ring Rolling Machine Automation Production Line has undergone multiple rounds of technical discussions and demonstrations, combined with the company's long-term accumulated practical experience, comprehensively considering core dimensions such as structural form, stiffness, strength, and mechanical accuracy, and completed upgrade iterations on the original basis.
After the upgrade, the operational efficiency of the production line has been significantly improved, which can refine the precision of the blank, reduce the turning allowance, improve the utilization rate of steel, optimize the internal quality of forgings, and help customers improve their comprehensive benefits.
Equipment adaptation range and production capacity:
This production line is mainly designed for forging rings with specifications of 5KG-10KG, with a production capacity of up to 240 pieces per hour.
Core features:
Reduce manual input, equip with automatic counting, automatic detection, automatic weighing, and automatic component placement functions to optimize labor costs; In line with the concept of green production, with higher processing accuracy and a balance between material conservation and energy consumption control; Low operational threshold, fully automated operation, strong equipment stability, and long service life.
Automated configuration details:
1. Install a slide table with a single axis robot to capture the bar output from the heating furnace and accurately deliver it to the upsetting station of the press;
2. Use a flat four axis robot to complete the workpiece transfer operation between the three workstations of the press;
3. The single axis robot is equipped with a top out device and a transition platform to realize the unloading and waiting process of the three workstations of the press machine;
4. Provide automatic loading and unloading services for the ring rolling machine through a dual robot mobile platform;
5. Equipped with KUKA210 robot, responsible for loading, unloading, and palletizing processes of ring components;
6. Supporting automation auxiliary equipment: including waste conveying device;
7. Equipped with a mold cooling and cleaning device to ensure the continuity of operations;
8. Configure the raw material cooling conveyor line and optimize the workpiece cooling process;
9. Supporting palletizing trays and other auxiliary components to improve the closed-loop palletizing operation.
The system integrates core functions such as on-site monitoring, real-time production indicator statistics, and equipment efficiency analysis. Relying on a visual dashboard, it can intuitively and clearly grasp the on-site operating status, providing data support for production scheduling and equipment operation and maintenance.
If you would like to know more details about the automated production line of the ring rolling machine, you can communicate and connect at any time. We will provide targeted technical explanations and service support.
